Counting Line

DELTACOUNT 300S

Automatic Multi-channel Counter

Output: Up to 12,000 tablets/min (depending on fill count)
Container size range: Ø 25 – 120mm, 50 – 220mm height

The DELTACOUNT300S is a 12-channel single head automatic counter designed to automatically count and fill tablets/capsules in to plastic as well as glass bottles/containers/jars. PLC and touch screen HMI control panel, tablet shutter time check, auto gating system, self-compensating vibrator control, and sequential shutter closing speed are provided for the ease of operation.

  • Compact design requiring minimum space
  • No product change parts required
  • All contact parts made from SS316L
  • Optical Sensor for reliable and accurate fill counts
  • Integrated conveyor and counter
  • Tool-less changeover for all contact parts
  • Stainless steel hopper, easy to remove for cleaning
  • Automatic gating system
  • Operator user-friendly HMI control panel
  • 21 CFR part 11 compliance (optional)
  • Camera Vision System to detect cross contamination (optional)
  • cGMP and CE compliant

SIGMACOUNT 310D

Automatic Multi-channel Twin-deck Counter

Output: Up to 12,000 tablets/min (depending on fill count)
Container size range: Ø 25 – 120mm, 50 – 220mm height

The SIGMACOUNT310D is a 12-channel twin-deck automatic counter designed to automatically count and fill tablets/capsules in to plastic as well as glass bottles/containers/jars. The machine features PLC and touch screen HMI control panel, tablet shutter time check, auto gating system, self-compensating vibrator control, and sequential shutter closing speed are provided for the ease of operation. The SIGMACOUNT310D is fully cGMP and CE compliant.

  • Compact design requiring minimum space
  • No product change parts required
  • All contact parts made from SS316L
  • Optical Sensor for reliable and accurate fill counts
  • Integrated conveyor and counter
  • Tool-less changeover for all contact parts
  • Stainless steel hopper, easy to remove for cleaning
  • Automatic gating system
  • Operator user-friendly HMI control panel
  • 21 CFR part 11 compliance (optional)
  • Camera Vision System to detect cross contamination (optional)
  • cGMP and CE compliant

ILC 120

Automatic Inline Screw/Press on Capper

Output: Up to 120 bottles/min (depending cap type)
Container size range: Ø 25 – 100mm (dia), 50 – 200mm height

The AVE Technologies ILC120 automatic Inline Capper places and tightens caps at speeds of up to 120 bottles/min with minimum change parts. The ILC120 applies caps on the container/bottle by stripping them out of a chute in the path of the moving container and placing them over the mouth of the container.

  • Industrial PLC and touch screen HMI control panel
  • cGMp and CE compliant
  • Caps are gradually tightened as they pass along
  • 4 pairs of spindles Stabilising gripper belts
  • Applicable for screw and press-on caps
  • Fully adjustable cap feeder, spindles and side belts require no change parts for various applications.
  • Servo controlled spindle speed adjustment
  • Container rejection for missing, misaligned
    and skewed caps

BU 120

Automatic Bottle Un-scrambler

Container size range: Ø 25 – 100mm (dia), 50 – 200mm height

The BU120 bottle unscrambler is designed to increase efficiency and productivity. The Machine automatically sorts and orients containers in an upright position and clean them before conveying into the production line.

It is capable of unscrambling and cleaning round, oval or rectangular bottles with an output of up to 120 bottles/minute. Empty bottles are loaded into an extra-large hopper then a bottle elevator feeds the empty bottles in to the sorter where they are aligned around the sorter disc. While the bottles are being transported from the sorter to the aligning unit, they are inverted and cleaned by deionizing air with vacuum. The bottles are turned into an upright position for discharge.

  • Industrial PLC and touch screen HMI control panel
  • cGMP and CE compliant
  • Quick and easy changeover without tools
  • Fully interlocked guarding enclosure
  • Container diameters (20 – 120mm)
  • Container heights (50 – 220mm)
  • Up to 120 containers/min (size dependant)
  • Bulk hopper with level sensor elevator
  • Adjustable side belt
  • Disc sorter with level sensor
  • 0.1 Micron air filter with vacuum suction
  • Main frame: Stainless steel SS304
  • Turn table: SS304 304
  • Side belt: SS304 & AL6061 (Frame),
  • Latex & Spandex (Belt)

ENCART 120

Automatic Desiccant Inserter

Max Speed: 120 bottles/min

  • Ideal for pharmaceutical, health-care, and food industry use.
  • Can cut continuous desiccant (SAP) strips as per fixed length and insert into container automatically
  • Detect sensor – if no bottle, no action, Automatic alarm and shutdown function
  • Driven by double stepping motor
  • The machine automatically stops when the bottle supply is insufficient or bottles become blocked.
  • Returns to normal when the problem is resolved PLC control, touch screen
    as HMI, easy to operate and maintain
  • Height can be adjusted to fit variable bottle size
  • Can be used as a stand-alone machine or inline with a counter.